High Precision Ultra-Long Deep Well Pump Coil Inserting Machine, 120–600mm Stack Height, Full Servo Horizontal Insertion Equipment For Long Borewell Submersible Pump Motor Production
High precision ultra-long deep well pump coil inserting machine is customized for high-spec long-stroke borewell and submersible pump motor stators. Adopting full servo closed-loop control and reinforced horizontal mechanical structure, it supports 120–600mm extra-long stack height stator embedding. The equipment features high-precision synchronous coil and wedge insertion, multi-stage speed regulation and intelligent wire protection system. It solves uneven embedding and wire damage issues of long slender stators, ensuring ultra-uniform coil filling rate and stable insulation performance. It is the ideal automatic processing equipment for high-power and deep-well high-lift pump motor standardized production.
Main Technical Data
| Parameter |
Value |
| Model |
SMT-QX600 |
| Stator Stack Length |
300-600mm |
| Stator Outer Diameter |
Max 300mm |
| Stator Inner Diameter |
50-150mm |
| Wire Diameter |
0.18-1.2mm |
| Voltage |
380V/50/60Hz |
| Power |
3.5Kw |
| Weight |
Approx. 1200kg |
| Dimensions |
L2100×W2000×H1600mm |
| Dimension |
(L)1500*(W)1700*(H)1550mm
|
Cause
High-power ultra-long deep well pump motors have extremely strict requirements for stator embedding uniformity and insulation stability. Ordinary standard inserting machines have limited stroke and structural rigidity, unable to adapt to 120mm+ ultra-long stator processing. Long stators are prone to intermediate sagging and offset during embedding, resulting in inconsistent coil tightness and local empty slots. Conventional fixed-speed propulsion easily scratches fine enameled wires on long coils, causing hidden insulation risks. Manual correction for long stators consumes massive labor time and cannot meet high-standard batch production tolerance requirements.
Solution
This full servo ultra-long inserting machine upgrades structural rigidity and stroke range specially for high-power deep well pump stators. The reinforced horizontal frame prevents stator deformation during long-stroke processing. Full servo multi-stage speed regulation adapts different coil segment hardness, realizing fast feeding and precise low-speed embedding to protect fine copper wires. Intelligent constant tension system balances coil tightness throughout the whole long stator range, ensuring consistent slot filling rate. One-key parameter switching supports customized processing of various ultra-long pump stators, improving finished motor stability and deep-well anti-leakage performance.
Application
Widely used for high-power deep well pump, high-lift borewell pump, industrial submersible sewage pump and large agricultural irrigation pump motor stator processing. Suitable for high-end pump motor manufacturers and large-scale automated production lines, supporting ultra-long stator standardized embedding and high-quality batch production, ensuring stable operation of deep underground water supply equipment.
How It Works
The ultra-long stator is horizontally fixed on the reinforced positioning fixture to avoid sagging deformation. The full servo system performs segmented parameter matching according to stator stack height. Multi-stage variable speed propulsion realizes fast feeding and precise embedding. The real-time tension monitoring system adjusts coil tightness for different stator segments to ensure uniform filling. Synchronous slot wedge insertion completes insulation assembly. After processing, the machine automatically resets and detects workpiece quality, supporting continuous high-precision batch production.
How to Choose
Select this ultra-long model if your products include 120mm+ stack height high-power deep well pump stators. Confirm stator length and outer diameter to match super-long stroke design. Prioritize full servo multi-speed configuration for fine wire and high-precision production needs. Choose CE certified version for European and American industrial pump equipment manufacturing standards.
FAQ
Q1: Can it solve uneven embedding of ultra-long pump stators?
A: Yes, segmented servo regulation and full-length tension balance ensure consistent coil compactness for the entire ultra-long stator.
Q2: Is customized support available for special long stator sizes?
A: We provide exclusive mold and parameter customization for non-standard ultra-long deep well pump stator specifications.
Q3: How is the long-term operational stability?
A: Reinforced thickened frame and modular servo structure support 24-hour continuous stable operation for large batch production.
Production Line Solutions
SMT offers comprehensive technical consulting and turn-key project services for AC motor, DC motor, and BLDC motor manufacturing. Our services include motor cost evaluation, manufacturing know-how, staff training, and complete project implementation. Our solutions serve various applications including new energy automobile motors, servo motors, generators, three-phase motors, pump motors, compressor motors, household appliance motors, and other induction motors. We specialize in stator and rotor core assembly, slot insulation, automated winding, inserting, fusing, and resin impregnation technologies for diverse stator sizes and slot configurations.
